Custom Manufacturing Process: From Performance Concept to Market-Ready Excellence

At CHGGH LIMITED, we understand that high-performance sports apparel-especially technical gear like equestrian breeches and compression yoga wear-demands more than just a logo. It requires precision engineering and a transparent supply chain.

Step 1: Expert Consultation & Tech Pack Audit

We don't just take orders; we provide solutions.Our technical team conducts a comprehensive review of your design.

• Fabric Engineering: We suggest specific GSM and fiber blends (e.g., Nylon/Spandex with moisture-wicking or abrasion-resistant finisshes) based on your target market's needs.
• Compliance Check:Ensuring all materials meet OEKO-TEX@Standard 100 or GRS(Global Recycled Standard)requiremnts.
• Cost Optimization: Providing strategic advice on construction to balance premium quality with your target price point.
  
  
  

Step 2: Precision Pattern Development &3D Prototyping 

Fit is the soul of athletic wear.

• Ergonomic Mapping:For equestrian wear,we focus on reinforced inner thighs and knee-patch articulation. For yoga, we prioritize 360stretch and"squat-proof" construction.
• 3D Virtual Sampling: Utilizing advanced 3D modeling(CLO 3D)to visualize garment tension and movement, reducing physical waste and accelerating your time-to-market.

Step 3: Performance Fabric Lab Testing

Before a single stitch is made, the fabric must orove its worth.Every sample batch undergoes internal lab testing:

• Color Fastness:Resistance to perspiration and washing.
• Stretch & Recovery:Ensuring the garmeent maintains its shape after 100+ stretches.
• Breathability Test:Measuring Air Permeability to ensure maximum athlete comfort.

Step 4: Prototyping with Master Craftsmanship

Your sample is handled by our senior tailors who specialize in complex activewear.

• Active Seams: Implementation of Flatlock(4-needle 6-thread) stitching to eliminate skin chafing.
• Precision Details: Laser-cutting,bondirg technology,and premium trims(e.g.,YKK zippers)for a high-end finish.
• Iterative Refinement:We provide a detailed"Sample Feedback Report" to discuss anyadjustments before mass production.

Step5:Quality Audit & SecureGlobal Delivery

• Measurement Verification: Each sampleis measured against your spec sheet with a100% accuracy guarantee.
• Full Transparency:We ship via global express(DHL/FedEx/UPS) and provide a digital"Quality Portfolio" including high-res photos and video of the finished prototype.
  

Why Leading Brands Trust Our Process?

Intellectual Property Protection:We sign strict Non-Disclosure Agreements(NDA) to protect your original designs and patterns.

Low MOQ Flexibility: We support emerging premium brands with flexible sampling and small-batch initial runs to minimize inventory risk.

Direct Communication: You will be assigned a dedicated Project Manager who speaks your language and understands your technical requirements.

Do you need a technical package template? [Contact us for free design templates]